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Tuesday, July 14, 2020

Advanced Solar Plants Are Falling Apart Faster Than a Cheap Suitcase

A new government report 
discussed issues with 
concentrated solar energy,
as it's being implemented today.

Concentrated solar energy 
is a long way from 
being standardized,
and having reliable high 
performance installations.

The government’s
leading laboratory
for renewable energy 
has released 
a new report 
detailing 
the strengths 
and flaws of 
concentrated 
solar energy. 

The National Renewable Energy
Laboratory (NREL) published 
the report with the goal 
of using mixed feedback 
on existing concentrated 
solar projects to create a list 
of suggested best practices, 
going forward.

The NREL report is titled 
"CSP Best Practices".

I view it as a list 
of generic engineering 
problems, and specific
problems at individual
plants.

Parabolic trough 
CSP plants use 
solar collectors 
to heat water and 
generate steam heat.

But in between 
is a stage called heat 
transfer (HTF), where 
a fluid medium like oil 
or liquid metals carries 
the heat from the collection 
area to the turbine.

The extreme and dangerous 
heat of the HTF, and the waste 
hydrogen produced by these 
processes, are a root cause
of reliability problems.

I have great respect for
engineers, having worked
in product development
for 27 years.

But the CSP engineers 
need to go back
to their drawing boards,
or admit that the physics
involved are a big problem
for this technology.


The other kind of CSP plant 
is a tower design, where mirrors 
concentrate the solar power 
directly into a central reservoir, 
usually made of molten salt. 

These plants take 
a very long time 
to reach their 
full operating
temperatures, 
which means
frequent leaks 
are a big deal.

Molten salt plants 
have not yet reached 
their promised 
performance goals.

These plants usually exceed 
their planned operating budgets, 
because of surprise maintenance 
costs, revealing significant
underestimates of actual 
operating costs. 

Even with just a few dozen 
CSP plants in the U.S., 
the report notes that 
many of them were
placed on poor sites. 

Site selection 
'in the middle
of nowhere' 
includes making 
compromises about 
how to find a qualified 
workforce to build 
the project in the
first place.

And then how far 
a construction crew 
must travel to make 
onsite repairs, which
have been far too
frequent. 

“The very nature of fixed-price, 
fixed-schedule, full-wraparound 
performance-guarantee 
EPC contracts has likely been 
a main reason for issues 
experienced at existing 
CSP plants,” 
the report concludes.

CSP contractors 
and plant operators 
are doing their best,
but the new technology 
just isn’t understood 
well enough.

The too rapid 
development of 
new CSP plants
with faulty designs,
has damaged 
the reputation 
of concentrated 
solar technology,
for no logical reason.

... I avoided mentioning
the bird and bat deaths,
from concentrated
solar energy heat, 
simply because 
I just ate lunch !